Pro5 Wrench Walk 2.0
The best way to improve your wrench performance is to improve maintenance planning and scheduling. This monthly preventative maintenance procedure is to be performed by a technician and in partnership with a site manager.
Pro5 Wrench Walk 2.0
Monthly Preventative maintenance, to be performed by Technician and in partnership with Site Manager.
Procedure Max Score: 273
Is the SM completing this checklist with you? Yes or No?
Select all of the Facilities and Ops parties completing this checklist.
Sample of completed Pro5 Wrench Walk (Reference for Training)
Inspection Criteria
Use the following criteria when performing a Wrench Walk.
PASS = Equipment is Good (Or Site Does Not Have Equipment)
FLAG = Needs Attention Soon
FAIL = Needs Immediate Attention
Tunnel Equipment and Timing
Critical; Conveyor take-up section free from dirt and debris?
Conveyor take-up section in good working condition?
Critical; Front sprocket/drum and bearings in good working condition?
Critical; Chain/belt has adequate tension and does not need to be tightened?
Critical; Chain/belt and rollers in good working condition, and not excessively worn?
Critical; Trench clean and free of dirt and debris?
Critical; Is the trench being cleaned on a weekly basis?
Conveyor Take-Up Section
Rocker Brush/RS 400-301 in good working condition?
Critical; Hydraulic/electrical/air lines and fittings in good condition, not excessively worn or corroded?
Rocker Brush/RS 400-301
Wrap Arounds/RS 701 in good working condition?
Critical; Hydraulic/electrical/air lines and fittings in good condition, not excessively worn or corroded?
Wrap Arounds/RS 701
Top Brush/RS 1000 in good working condition?
Critical; Hydraulic/electrical/air lines and fittings in good condition, not excessively worn or corroded?
Top Brush/RS 1000
Wheel Brush/RS-550/Wheel Boss in good working condition?
Critical; Hydraulic/electrical/air lines and fittings in good condition, not excessively worn or corroded?
Wheel Brush/RS-550/Wheel Boss
Mitter/RM-510/RM-520 in good working condition?
Critical; Hydraulic/electrical lines and fittings in good condition, not excessively worn or corroded?
Mitter/RM-510/RM-520
Tire Shine/Gloss Boss in good working condition?
Critical; Hydraulic/electrical/air lines and fittings in good condition, not excessively worn or corroded?
Tire Shine/Gloss Boss
Final Rinse Application in good working condition?
Final Rinse Applications
All blowers/Dryers have safety cables?
Blowers/Dryers all fully functional and timed correctly?
Gator-Flips/Power-locks all functioning as designed?
Blower/Dryer Arches, Housings and motors clean and free from dirt and debris?
Chemical Applications in good working condition?
Chemical Application/Timing
Critical; Conveyor Take Down Section and trench free from dirt and debris?
Conveyor Take Down Section in good working condition?
Critical; Rear Sprocket, In good working condition no signs of wear?
Critical; Drive motor/Heco, Free from oil leaks and in good working condition?
Critical; Hydraulic/electrical lines and fittings in good condition, not excessively worn or corroded?
Critical; Trench clean and free of dirt and debris?
Critical; Is the trench being cleaned on a weekly basis?
Conveyor Take Down Section
Tunnel Safety Checklist
Overall Tunnel Equipment/Timing Notes (If Needed)
Overall Tunnel Conditions (Pictures/Videos)
Add or drag pictures
Backroom Chemicals
Chemical delivery system in good working condition?
Is chemical board at appropriate PSI (200 PSI)?
All chemical "pulling" injectors and tips free of clogs and blockage?
Chemical delivery system free from leaks (air, water, chemical)?
All totes filled with adequate chemical?
All chemicals stocked on shelving in the backroom, with adequate chemical to meet future demand.
Chemical area free from dirt and debris, area is clean and organized?
Eye Wash Station Verification, is the eye wash station present, fully functional, inspection up to date, and easily accessible?
Backroom Equipment
Water Softeners in good working condition?
Water Softeners free from dirt, debris, and leaks?
Water Softeners regenerating and stocked with salt to meet demand?
RO System in good working condition?
RO System operating at appropriate PSI?
RO System free from dirt, debris, and leaks?
RO System holding tanks fill to appropriate level and not overflowing?
Critical; Air compressor in good working condition?
Air compressor free from dirt, debris, and leaks?
Is the air compressor auto drain functioning, if not, is the compressor being drained manually every night?
Air compressor belts in good condition and properly tensioned?
Is the air dryer on and in working condition?
Critical; Trash pit clean and free of dirt and debris?
Critical; Is the trash pit being cleaned on a weekly basis?
High pressure pumping stations in good working condition?
High pressure pumping stations provide adequate pressures (400-600 PSI)?
High pressure pumping stations free from dirt, debris, and leaks?
High pressure pumping station belts in good condition and properly tensioned?
Reclaim System Inspection, is the reclaim system fully operational?
MCC/Tunnel Controller in good working condition?
MCC/Tunnel Controller doors latched/locked and in good working condition?
MCC/Tunnel Controller exhaust fans in place, functioning as needed, and free from dirt and debris?
MCC/Tunnel Controller filters in place and being cleaned monthly?
Critical; MCC/Tunnel Controller has no errors, warnings, or safety concerns?
MCC/Tunnel Controller free from clutter and potential hazards? (Area accessible, no nearby leaks or potential hazards)
Backroom
Backroom Safety Checklist
Overall Backroom Conditions. (Pictures, Videos)
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Vacuum Lot
Adequate suction at all vacuum stations?
Hoses and nozzles in good working condition?
Vacuum Separator being cleaned nightly and in good working condition?
Vacuum Turbines in good working condition free from vibration, damage, vacuum leaks?
Vacuum lot clean and free from dirt and debris?
Landscaping is appealing to the customer, rock beds, grassy areas and bushes clean and free from trash or debris?
Overall Vacuum Lot Conditions (Pictures, Notes, Action Items)
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Pay Stations
Pay Stations/XPTS all fully functional and all lanes open?
Pay Stations/XPTS clean and in good working condition?
XPT Gates in good working condition, timed correctly, Loops and proximity sensors function as designed?
Pay Station lighting all fully functional?
Digital menu boards fully functional?
Overall Pay Station Conditions (Pictures, Notes, Action Items)
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Building and Property
Camera System Inspection, are all cameras clean and fully functional?
Building and Property Inspection
HVAC units
Critical; Tunnel Doors, In full working conditions? (Roll up and down with out issues? No safety concerns?)
Building Interior Inspection
Building Exterior Inspection
Building Exterior/Interior Lighting Inspection
Overall Site Conditions, Training, and Work Order Creation
Overall Site Cleanliness
Cleaning Oppurtunity's
Overall Site Cleanliness Pictures, Videos, Details.
Add or drag pictures
Site Level Training Completed Prior Month?
Site Level Training Completed Prior Month (if other selected)?
Site Level Training Opportunity's for Upcoming Month?
Site Level Training Opportunity's for Upcoming Month (if other selected)?
Are all issues accounted for within MaintainX?
Has the weekly preventative maintenance checklist been completed?
Source: Take 5 - Mountain West (Community Member)