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Pro5 Wrench Walk 2.0

The best way to improve your wrench performance is to improve maintenance planning and scheduling. This monthly preventative maintenance procedure is to be performed by a technician and in partnership with a site manager.
Take 5 - Mountain West
09/27/2024

Pro5 Wrench Walk 2.0

Monthly Preventative maintenance, to be performed by Technician and in partnership with Site Manager.
Procedure Max Score: 273

    Is the SM completing this checklist with you? Yes or No?

    Select all of the Facilities and Ops parties completing this checklist.

    Sample of completed Pro5 Wrench Walk (Reference for Training)

    Inspection Criteria

    Use the following criteria when performing a Wrench Walk.

    PASS = Equipment is Good (Or Site Does Not Have Equipment)

    FLAG = Needs Attention Soon

    FAIL = Needs Immediate Attention

    Tunnel Equipment and Timing

    Critical; Conveyor take-up section free from dirt and debris?

    • Pass
    • Flag
    • Fail

    Conveyor take-up section in good working condition?

    • Pass
    • Flag
    • Fail

    Critical; Front sprocket/drum and bearings in good working condition?

    • Pass
    • Flag
    • Fail

    Critical; Chain/belt has adequate tension and does not need to be tightened?

    • Pass
    • Flag
    • Fail

    Critical; Chain/belt and rollers in good working condition, and not excessively worn?

    • Pass
    • Flag
    • Fail

    Critical; Trench clean and free of dirt and debris?

    • Pass
    • Flag
    • Fail

    Critical; Is the trench being cleaned on a weekly basis?

    • Pass
    • Flag
    • Fail

    Conveyor Take-Up Section

    Rocker Brush/RS 400-301 in good working condition?

    • Pass
    • Flag
    • Fail

    Critical; Hydraulic/electrical/air lines and fittings in good condition, not excessively worn or corroded?

    • Pass
    • Flag
    • Fail

    Rocker Brush/RS 400-301

    Wrap Arounds/RS 701 in good working condition?

    • Pass
    • Flag
    • Fail

    Critical; Hydraulic/electrical/air lines and fittings in good condition, not excessively worn or corroded?

    • Pass
    • Flag
    • Fail

    Wrap Arounds/RS 701

    Top Brush/RS 1000 in good working condition?

    • Pass
    • Flag
    • Fail

    Critical; Hydraulic/electrical/air lines and fittings in good condition, not excessively worn or corroded?

    • Pass
    • Flag
    • Fail

    Top Brush/RS 1000

    Wheel Brush/RS-550/Wheel Boss in good working condition?

    • Pass
    • Flag
    • Fail

    Critical; Hydraulic/electrical/air lines and fittings in good condition, not excessively worn or corroded?

    • Pass
    • Flag
    • Fail

    Wheel Brush/RS-550/Wheel Boss

    Mitter/RM-510/RM-520 in good working condition?

    • Pass
    • Flag
    • Fail

    Critical; Hydraulic/electrical lines and fittings in good condition, not excessively worn or corroded?

    • Pass
    • Flag
    • Fail

    Mitter/RM-510/RM-520

    Tire Shine/Gloss Boss in good working condition?

    • Pass
    • Flag
    • Fail

    Critical; Hydraulic/electrical/air lines and fittings in good condition, not excessively worn or corroded?

    • Pass
    • Flag
    • Fail

    Tire Shine/Gloss Boss

    Final Rinse Application in good working condition?

    • Pass
    • Flag
    • Fail

    Final Rinse Applications

    All blowers/Dryers have safety cables?

    • Pass
    • Flag
    • Fail

    Blowers/Dryers all fully functional and timed correctly?

    • Pass
    • Flag
    • Fail

    Gator-Flips/Power-locks all functioning as designed?

    • Pass
    • Flag
    • Fail

    Blower/Dryer Arches, Housings and motors clean and free from dirt and debris?

    • Pass
    • Flag
    • Fail

    Chemical Applications in good working condition?

    • Pass
    • Flag
    • Fail

    Chemical Application/Timing

    Critical; Conveyor Take Down Section and trench free from dirt and debris?

    • Pass
    • Flag
    • Fail

    Conveyor Take Down Section in good working condition?

    • Pass
    • Flag
    • Fail

    Critical; Rear Sprocket, In good working condition no signs of wear?

    • Pass
    • Flag
    • Fail

    Critical; Drive motor/Heco, Free from oil leaks and in good working condition?

    • Pass
    • Flag
    • Fail

    Critical; Hydraulic/electrical lines and fittings in good condition, not excessively worn or corroded?

    • Pass
    • Flag
    • Fail

    Critical; Trench clean and free of dirt and debris?

    • Pass
    • Flag
    • Fail

    Critical; Is the trench being cleaned on a weekly basis?

    • Pass
    • Flag
    • Fail

    Conveyor Take Down Section

    Tunnel Safety Checklist

    Overall Tunnel Equipment/Timing Notes (If Needed)

    Overall Tunnel Conditions (Pictures/Videos)

    Add or drag pictures

    Backroom Chemicals

    Chemical delivery system in good working condition?

    • Pass
    • Flag
    • Fail

    Is chemical board at appropriate PSI (200 PSI)?

    • Pass
    • Flag
    • Fail

    All chemical "pulling" injectors and tips free of clogs and blockage?

    • Pass
    • Flag
    • Fail

    Chemical delivery system free from leaks (air, water, chemical)?

    • Pass
    • Flag
    • Fail

    All totes filled with adequate chemical?

    • Pass
    • Flag
    • Fail

    All chemicals stocked on shelving in the backroom, with adequate chemical to meet future demand.

    • Pass
    • Flag
    • Fail

    Chemical area free from dirt and debris, area is clean and organized?

    • Pass
    • Flag
    • Fail

    Eye Wash Station Verification, is the eye wash station present, fully functional, inspection up to date, and easily accessible?

    • Pass
    • Flag
    • Fail

    Backroom Equipment

    Water Softeners in good working condition?

    • Pass
    • Flag
    • Fail

    Water Softeners free from dirt, debris, and leaks?

    • Pass
    • Flag
    • Fail

    Water Softeners regenerating and stocked with salt to meet demand?

    • Pass
    • Flag
    • Fail

    RO System in good working condition?

    • Pass
    • Flag
    • Fail

    RO System operating at appropriate PSI?

    • Pass
    • Flag
    • Fail

    RO System free from dirt, debris, and leaks?

    • Pass
    • Flag
    • Fail

    RO System holding tanks fill to appropriate level and not overflowing?

    • Pass
    • Flag
    • Fail

    Critical; Air compressor in good working condition?

    • Pass
    • Flag
    • Fail

    Air compressor free from dirt, debris, and leaks?

    • Pass
    • Flag
    • Fail

    Is the air compressor auto drain functioning, if not, is the compressor being drained manually every night?

    • Pass
    • Flag
    • Fail

    Air compressor belts in good condition and properly tensioned?

    • Pass
    • Flag
    • Fail

    Is the air dryer on and in working condition?

    • Pass
    • Flag
    • Fail

    Critical; Trash pit clean and free of dirt and debris?

    • Pass
    • Flag
    • Fail

    Critical; Is the trash pit being cleaned on a weekly basis?

    • Pass
    • Flag
    • Fail

    High pressure pumping stations in good working condition?

    • Pass
    • Flag
    • Fail

    High pressure pumping stations provide adequate pressures (400-600 PSI)?

    • Pass
    • Flag
    • Fail

    High pressure pumping stations free from dirt, debris, and leaks?

    • Pass
    • Flag
    • Fail

    High pressure pumping station belts in good condition and properly tensioned?

    • Pass
    • Flag
    • Fail

    Reclaim System Inspection, is the reclaim system fully operational?

    • Pass
    • Flag
    • Fail

    MCC/Tunnel Controller in good working condition?

    • Pass
    • Flag
    • Fail

    MCC/Tunnel Controller doors latched/locked and in good working condition?

    • Pass
    • Flag
    • Fail

    MCC/Tunnel Controller exhaust fans in place, functioning as needed, and free from dirt and debris?

    • Pass
    • Flag
    • Fail

    MCC/Tunnel Controller filters in place and being cleaned monthly?

    • Pass
    • Flag
    • Fail

    Critical; MCC/Tunnel Controller has no errors, warnings, or safety concerns?

    • Pass
    • Flag
    • Fail

    MCC/Tunnel Controller free from clutter and potential hazards? (Area accessible, no nearby leaks or potential hazards)

    • Pass
    • Flag
    • Fail

    Backroom

    Backroom Safety Checklist

    Overall Backroom Conditions. (Pictures, Videos)

    Add or drag pictures

    Vacuum Lot

    Adequate suction at all vacuum stations?

    • Pass
    • Flag
    • Fail

    Hoses and nozzles in good working condition?

    • Pass
    • Flag
    • Fail

    Vacuum Separator being cleaned nightly and in good working condition?

    • Pass
    • Flag
    • Fail

    Vacuum Turbines in good working condition free from vibration, damage, vacuum leaks?

    • Pass
    • Flag
    • Fail

    Vacuum lot clean and free from dirt and debris?

    • Pass
    • Flag
    • Fail

    Landscaping is appealing to the customer, rock beds, grassy areas and bushes clean and free from trash or debris?

    • Pass
    • Flag
    • Fail

    Overall Vacuum Lot Conditions (Pictures, Notes, Action Items)

    Add or drag pictures

    Pay Stations

    Pay Stations/XPTS all fully functional and all lanes open?

    • Pass
    • Flag
    • Fail

    Pay Stations/XPTS clean and in good working condition?

    • Pass
    • Flag
    • Fail

    XPT Gates in good working condition, timed correctly, Loops and proximity sensors function as designed?

    • Pass
    • Flag
    • Fail

    Pay Station lighting all fully functional?

    • Pass
    • Flag
    • Fail

    Digital menu boards fully functional?

    • Pass
    • Flag
    • Fail

    Overall Pay Station Conditions (Pictures, Notes, Action Items)

    Add or drag pictures

    Building and Property

    Camera System Inspection, are all cameras clean and fully functional?

    • Pass
    • Flag
    • Fail

    Building and Property Inspection

    • Pass
    • Flag
    • Fail

    HVAC units

    Critical; Tunnel Doors, In full working conditions? (Roll up and down with out issues? No safety concerns?)

    • Pass
    • Flag
    • Fail

    Building Interior Inspection

    Building Exterior Inspection

    Building Exterior/Interior Lighting Inspection

    Overall Site Conditions, Training, and Work Order Creation

    Overall Site Cleanliness

    Cleaning Oppurtunity's

    Overall Site Cleanliness Pictures, Videos, Details.

    Add or drag pictures

    Site Level Training Completed Prior Month?

    Site Level Training Completed Prior Month (if other selected)?

    Site Level Training Opportunity's for Upcoming Month?

    Site Level Training Opportunity's for Upcoming Month (if other selected)?

    Are all issues accounted for within MaintainX?

    Has the weekly preventative maintenance checklist been completed?

Source: Take 5 - Mountain West (Community Member)

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