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Cleaver Brooks Cleaver-Brooks Vertical Boiler Skid-Mounted System 750-394 Maintenance

MaintainX
04/26/2021

Cleaver Brooks Cleaver-Brooks Vertical Boiler Skid-Mounted System 750-394 Maintenance

38 steps
  • The following checklist is provided to help ensure the system is ready for initial startup. Prior to requesting a scheduled startup from your local Cleaver-Brooks authorized service representative, all items on the list should be checked off.

  • Failure to do so may result in startup delays. A copy of this checklist may be sent to the startup representative for record keeping and scheduling use.

  • GENERAL

  • Is this in good operating condition? If not, note items that require attention:

  • boiler

    • Yes
    • No
    • N / A
  • including burner

    • Yes
    • No
    • N / A
  • trim

    • Yes
    • No
    • N / A
  • controls

    • Yes
    • No
    • N / A
  • Is the burner fuel and pilot supply properly installed according to manual?

    • Yes
    • No
    • N / A
  • If dual fuel, are both fuels available for start-up?

    • Yes
    • No
    • N / A
  • Are the skids level?

    • Yes
    • No
    • N / A
  • Where required, will qualified boiler operators be present for start-up?

    • Yes
    • No
    • N / A
  • Will operating personnel be available for training during start-up?

    • Yes
    • No
    • N / A
  • Will a person be available if needed to assist the service technician with miscellaneous tasks in the boiler room?

    • Yes
    • No
    • N / A
  • Have all skid piping connections been completed?

    • Yes
    • No
    • N / A
  • A full capacity load (sufficient for high fire fuel/air ratio adjustment) will be required for complete burner adjustment. Can this load be absorbed by the system, and have provisions been made to put a full load on the boiler during start-up?

    • Yes
    • No
    • N / A
  • Is all accessory equipment properly vented according to equipment manuals?

    • Yes
    • No
    • N / A
  • BOILER

  • Is the boiler, burner, and auxiliary equipment installed in accordance with the manufacturer's and insurer's requirements, and applicable insurance and regulatory codes?

    • Yes
    • No
    • N / A
  • Is the safety relief valve (s) properly installed?

    • Yes
    • No
    • N / A
  • Is the safety relief valve (s) discharge piping properly installed with no weight or strain on the valve (s)?

    • Yes
    • No
    • N / A
  • Are relief valves piped to a safe discharge, and are the drain lines installed in accordance with all applicable regulatory codes?

    • Yes
    • No
    • N / A
  • Is the return water temperature thermometer installed in the system return fitting? [Applicable to hot water units only].

    • Yes
    • No
    • N / A
  • Has the boiler air vent been properly piped or an auto air vent device supplied to eliminate air entrapment? [Applicable to hot water units only].

    • Yes
    • No
    • N / A
  • If supplied, has the stack thermometer been installed?

    • Yes
    • No
    • N / A
  • Has the breeching/stack been properly installed?

    • Yes
    • No
    • N / A
  • Has the source of combustion air been verified and properly sized?

    • Yes
    • No
    • N / A
  • Have all shipped loose items been accounted for and installed?

    • Yes
    • No
    • N / A
  • ELECTRICAL

  • Is the available power supply (voltage, phase, and hertz) correct per the skid panel data plate and wiring diagram information?

    • Yes
    • No
    • N / A
  • Have all electrical connections been made for the boiler, burner, and all auxiliary equipment?

    • Yes
    • No
    • N / A
  • Have emergency and safety devices been installed in accordance with regulatory codes?

    • Yes
    • No
    • N / A
  • Have all boiler field-wired connections been made according to the wiring diagram supplied by Cleaver-Brooks for the particular installation?

    • Yes
    • No
    • N / A
  • Is the equipment properly grounded to earth ground?

    • Yes
    • No
    • N / A
  • WATER

  • Has the make-up water system and pressure regulating valve been connected and are they operable?

    • Yes
    • No
    • N / A
  • Has the boiler and system been filled with properly treated water at a minimum of 70 degrees Fahrenheit (21.1 Celsius)?

    • Yes
    • No
    • N / A
  • Have the boiler and system been pressure tested to check for leaks?

    • Yes
    • No
    • N / A
  • Has the system piping been flushed and cleaned or will this be accomplished during start-up?

    • Yes
    • No
    • N / A
  • FUEL

  • Have all fuel lines been pressure tested according to local codes, then purged of air?

    • Yes
    • No
    • N / A
  • Is fuel pressure and volume sufficient for the boiler (s) at maximum firing rate as stated on the nameplate?

    • Yes
    • No
    • N / A
  • Are gas pressure gauges installed and are they indicating proper gas pressure upstream of the boiler mounted gas regulator?

    • Yes
    • No
    • N / A
  • Are gas vents including vent valves, properly piped to a point of safe discharge?

    • Yes
    • No
    • N / A
  • Has insurance inspection, if required, been completed?

    • Yes
    • No
    • N / A
  • If upstream gas pressure exceeds 5 psig (34.5 kpa), have gas pressure relief valves been installed?

    • Yes
    • No
    • N / A
Source: Cleaver Brooks

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