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Hyster H40-60XT (A380) Warehouse Forklift Maintenance Schedule: Every 250 Hours or 6 Months

Use this recommended maintenance checklist for the for inspection, lubrication, and maintenance for your lift truck. The service intervals are given in both operating hours recorded on the lift truck hour meter, and in calendar time. Use the interval that occurs first.

MaintainX

10/07/2022

Hyster H40-60XT (A380) Warehouse Forklift Maintenance Schedule: Every 250 Hours or 6 Months

Use this recommended maintenance checklist for the for inspection, lubrication, and maintenance for your lift truck. The service intervals are given in both operating hours recorded on the lift truck hour meter, and in calendar time. Use the interval that occurs first.

Legends: X=Check C=Change L=Lubricate CIL=Check Indicator Light during operation

TIRES AND WHEELS

Procedure or Quantity

Check Condition.

SAFETY LABELS

Procedure or Quantity

Replace as Necessary.

MAST, CARRIAGE, HEADER HOSES, LIFT CHAINS, AND ATTACHMENT

Procedure or Quantity

CheckCondition and Lubrication.

SEAT BELT, HIP RESTRAINTS, AND SEAT RAILS

Procedure or Quantity

Condition and Operation.

HOOD AND SEAT LATCHES

Procedure or Quantity

Check Condition and Operation.

ENGINE COMPARTMENT

Procedure or Quantity

Remove Combustible Materials. See NOTE 5.

CHECK FOR LEAKS - FUEL, OIL, WATER

Procedure or Quantity

Check for Leaks. See NOTE 1.

HYDRAULIC HOSES

Procedure or Quantity

Check Condition.

COOLANT HOSES

Procedure or Quantity

Check Condition.

FUEL TANK PSI 2.4L LPG Engine

Procedure or Quantity

29.9 liter (7.9 gal

FUEL TANK Yanmar Diesel Engines

Procedure or Quantity

69 liter (18.2 gal)

FUEL TANK Gasoline - PSI 2.4L BiFuel Engine

Procedure or Quantity

69 liter (18.2 gal)

HORN, LIGHTS, ALARMS, FUSES, AND RELAYS

Procedure or Quantity

Check Operation.

SERVICE BRAKES

Procedure or Quantity

Check Lining Thickness.

PARKING BRAKE

Procedure or Quantity

Check Operation.

ACCELERATOR CABLE

Procedure or Quantity

1 Cable

DRIVE AXLE

Procedure or Quantity

Check for Leaks. Check Operation.

STEERING CONTROLS

Procedure or Quantity

Check Operation and Condition.

TRANSMISSION

Procedure or Quantity

Check for Leaks and Operation.

HYDRAULIC OIL

Procedure or Quantity

30 liter (32 qt) See NOTE 2, NOTE 3, and NOTE 12.

ENGINE OIL PSI Engine

Procedure or Quantity

4.9 liter (5.2 qt) W/FILTER. See NOTE 4 and NOTE 5.

ENGINE OIL Yanmar Engine

Procedure or Quantity

10.2 liter (10.8 qt) See NOTE 4 and NOTE 5.

AIR FILTER

Procedure or Quantity

1 Filter See NOTE 5, NOTE 6, and NOTE 10.

FUEL WATER SEPARATOR FILTER Yanmar Diesel Engine

Procedure or Quantity

1 Filter Drain Water from Filter as Required.

COOLING SYSTEM PSI Engine

Procedure or Quantity

11.0 liter (11.6 qt)

COOLING SYSTEM Yanmar Engine

FORKS

LIFT SYSTEM, OPERATE

LIFT CHAINS

MAST Sideshift Carriage (Upper and Lower Bearing Strips)

MAST Fork Positioner

MAST Fork Positioner Cylinder Rod Anchors

BRAKE FLUID Master Cylinder

PEDALS, LEVERS, SEAT RAILS, CABLES, HINGES, LINKAGES

WHEEL NUTS Drive Wheels

WHEEL NUTS Steer Wheels

Procedure or Quantity

11.5 liter (12.2 qt)

Procedure or Quantity

Check Condition.

Procedure or Quantity

Check Operation.

Procedure or Quantity

Check for Wear. Lube as Required. See NOTE 9.

Procedure or Quantity

Lube as Required. 2 Fittings for Upper Bearings and 2 Lower Bearing Strips. Check Lower Bearing Strips for wear.

Procedure or Quantity

Lube as Required. 2 Fittings

Procedure or Quantity

Lube as Required. 2 Anchors

Procedure or Quantity

0.2 liter (0.21 pt)

Procedure or Quantity

Lubricate as Necessary.

Procedure or Quantity

Check Torque.

Procedure or Quantity

Check Torque.

Source: MaintainX (Community Member)

Please note that any procedure, checklist, or other document available in the MaintainX Global Procedure Library is provided for general education and information only and does not constitute legal, medical, or financial advice. MaintainX makes the materials available AS IS and AS PROVIDED, without warranties of any kind. By downloading or using any such materials, you assume the risk that they may not be appropriate for your specific situation and agree that you are solely responsible for any such use, including compliance with applicable law and with meeting any conditions of product warranties.

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Legends: X=Check C=Change L=Lubricate CIL=Check Indicator Light during operation

TIRES AND WHEELS

Procedure or Quantity

Check Condition.

SAFETY LABELS

Procedure or Quantity

Replace as Necessary.

MAST, CARRIAGE, HEADER HOSES, LIFT CHAINS, AND ATTACHMENT

Procedure or Quantity

CheckCondition and Lubrication.

SEAT BELT, HIP RESTRAINTS, AND SEAT RAILS

Procedure or Quantity

Condition and Operation.

HOOD AND SEAT LATCHES

Procedure or Quantity

Check Condition and Operation.

ENGINE COMPARTMENT

Procedure or Quantity

Remove Combustible Materials. See NOTE 5.

CHECK FOR LEAKS - FUEL, OIL, WATER

Procedure or Quantity

Check for Leaks. See NOTE 1.

HYDRAULIC HOSES

Procedure or Quantity

Check Condition.

COOLANT HOSES

Procedure or Quantity

Check Condition.

FUEL TANK PSI 2.4L LPG Engine

Procedure or Quantity

29.9 liter (7.9 gal

FUEL TANK Yanmar Diesel Engines

Procedure or Quantity

69 liter (18.2 gal)

FUEL TANK Gasoline - PSI 2.4L BiFuel Engine

Procedure or Quantity

69 liter (18.2 gal)

HORN, LIGHTS, ALARMS, FUSES, AND RELAYS

Procedure or Quantity

Check Operation.

SERVICE BRAKES

Procedure or Quantity

Check Lining Thickness.

PARKING BRAKE

Procedure or Quantity

Check Operation.

ACCELERATOR CABLE

Procedure or Quantity

1 Cable

DRIVE AXLE

Procedure or Quantity

Check for Leaks. Check Operation.

STEERING CONTROLS

Procedure or Quantity

Check Operation and Condition.

TRANSMISSION

Procedure or Quantity

Check for Leaks and Operation.

HYDRAULIC OIL

Procedure or Quantity

30 liter (32 qt) See NOTE 2, NOTE 3, and NOTE 12.

ENGINE OIL PSI Engine

Procedure or Quantity

4.9 liter (5.2 qt) W/FILTER. See NOTE 4 and NOTE 5.

ENGINE OIL Yanmar Engine

Procedure or Quantity

10.2 liter (10.8 qt) See NOTE 4 and NOTE 5.

AIR FILTER

Procedure or Quantity

1 Filter See NOTE 5, NOTE 6, and NOTE 10.

FUEL WATER SEPARATOR FILTER Yanmar Diesel Engine

Procedure or Quantity

1 Filter Drain Water from Filter as Required.

COOLING SYSTEM PSI Engine

Procedure or Quantity

11.0 liter (11.6 qt)

COOLING SYSTEM Yanmar Engine

FORKS

LIFT SYSTEM, OPERATE

LIFT CHAINS