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R-005-18 FH-5 Operating & Maintenance Procedure

Checklists can help to save time and money by assisting with the early detection and resolution of potential difficulties.
MaintainX
05/05/2023

R-005-18 FH-5 Operating & Maintenance Procedure

Checklists can help to save time and money by assisting with the early detection and resolution of potential difficulties.

    Assembly Number:

    Serial Number:

    Field Assigned Serial Number: (if applicable)

    Equipment Description:

    Test Date:

    Pump and Recorder Information

    Pump Type:

    Recorder Type:

    Recorder Serial Number:

    Pressure Rating:

    Recorder set at: (inches per minute)

    Fill Fluid

    if the answer is "oneOf [Other]"

    Description if other:

    Notes:

    Function each manual valve fully open and fully closed checking for ease of operation and number of turns to function. (as per manufacturer's recommendation)

    • Pass
    • Flag
    • Fail

    Cycle and grease valves as needed

    • Pass
    • Flag
    • Fail

    Rig up pressure test unit to master valve lower test cap (from direction of flow)

    • Pass
    • Flag
    • Fail

    Test chart is required, use 30,000 psi pressure recorder, attach test charts to this report

    • Pass
    • Flag
    • Fail

    Pressure recorder to be with acceptable calibration date

    • Pass
    • Flag
    • Fail

    Acceptable leakage from pressure test is 0 psi

    • Pass
    • Flag
    • Fail

    Ensure all outlets are have test flanges installed with needle valves

    • Pass
    • Flag
    • Fail

    Open all FH-5 valves and needle valves

    • Pass
    • Flag
    • Fail

    Fill FH-5 with water from lower master valve test cap

    • Pass
    • Flag
    • Fail

    All pressure test will be conducted with a low at 1000 psi for 5 minutes and a high of 15,000 psi for 15 minutes.

    • Pass
    • Flag
    • Fail

    Test 1

    Master Valve Test -Close Master Valve

    Conduct Low Pressure Test (1000 PSI) - Test Pressure

    Conduct Low Pressure Test (1000 PSI) - Test Duration

    Conduct High Pressure Test (15,000 PSI) - Test Pressure

    Conduct High Pressure Test (15,000 PSI) - Test Duration

    After successful test bled down pressure to 0 psi through test pump assembly

    Test 2

    Crown Valve Test / Surface Safety Valves Test Open Master Valve, Close Crown Valve, Close Surface Safety Valves FAQ-SSV-100A & B

    Conduct Low Pressure Test (1000 PSI) - Test Pressure

    Conduct Low Pressure Test (1000 PSI) - Test Duration

    Conduct High Pressure Test (15,000 PSI) - Test Pressure

    Conduct High Pressure Test (15,000 PSI) - Test Duration

    After successful test bled down pressure to 0 psi through test pump assembly

    Completion

    Comments:

    Chart Recorder S/N:

    Chart Recorder Calibration Date:

    Test Completed by:

    Test Witnessed by:

Source: MaintainX (Community Member)

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