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A85 Air Adjust Pilot Valve/Troubleshooting

A step-by-step inspection, adjustment, and troubleshooting guide for the A85 air adjust pilot valve, enabling technicians to identify and resolve pressure or airflow irregularities and restore reliable pneumatic control prior to returning the system to full operation.
018 Indianapolis East IN
08/07/2026

A85 Air Adjust Pilot Valve/Troubleshooting

This procedure involves disassembling the A85 Pilot Valve, cleaning and inspecting its components, adjusting the spring tension, reassembling, and reinstalling it into the steam line. It ensures the valve is operating correctly post-maintenance.

    Troubleshooting of A85 Pilot Valve

    On the E Type Spence valve--remove the bleed port bend copper line first, making sure the bleed port is open and not filled with rust or grit, next make sure the both copper lines are open and not clogged. Make sure your transducer is not failing and sending air to the top of the A 85 Pilot valve and holding it open when its calling it to be closed from the KEMCO cabinet. Once its all inspected, crack open the steam valve and check and see if steam is coming from the side bleed port? if so the main E type spence valve is leaking by. if the side bleed port is not leaking by then look at your A85 side ports from the Brass T. If the steam coming from the Brass T then the A85 pilot valve is stuck open

    Disassembly of A85 Pilot Valve

    Cleaning and Inspection

    Clean all components of the A85 Pilot Valve thoroughly

    • Pass
    • Flag
    • Fail

    Inspect the following components for wear or damage

    Section #1

    Adjustments

    After the stem is clean and putting it back together, you need no more than a dimes width of movement from the steam. you can push with your fingers to move the steam to the seat, anything more will cause the pilot valve to stay open and you will over heat the hot water tank.

Source: 018 Indianapolis East IN (Community Member)

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