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Bobcat S205 Skid-Steer Loader Preventive Maintenance

This is the preventive maintenance form for the Bobcat S205 Skid-Steer Loader. The instructions and procedures are divided into several categories. The instructions were also made detailed and complete depending on which part you are inspecting.
MaintainX
04/26/2021

Bobcat S205 Skid-Steer Loader Preventive Maintenance

55 steps
This is the preventive maintenance form for the Bobcat S205 Skid-Steer Loader. The instructions and procedures are divided into several categories. The instructions were also made detailed and complete depending on which part you are inspecting.
  • Inspecting The BICS Controller (Engine STOPPED - Key ON)

  • Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED - Key ON)

  • Inspecting The Seat Bar Sensor (Engine RUNNING)

  • Inspecting The Traction Lock (Engine RUNNING)

  • Inspecting The Lift Arm By-Pass Control

  • Inspecting Deactivation Of Lift And Tilt Functions (ACS and SJC)

  • The seat bar system must deactivate the lift and tilt control functions when the seat bar is up. Service the system if hydraulic controls do not deactivate.

  • Inspecting The Seat Bar Restraint System

  • Any seat belt system that shows cuts, fraying, extreme or unusual wear, significant discolorations due to ultraviolet (UV) exposure, dusty / dirty conditions, abrasion to the seat belt webbing, or damage to the buckle, latch plate, retractor (if equipped)

  • Seat Belt Inspection & Maintenance

  • If the air conditioning system circulates warm air, the refrigerant may need to be recharged.

  • Heating & Air Conditioning Cleaning and Maintenance

  • It is important to change the air filter element only when the Air Cleaner Icon in the right panel is ON and you hear three beeps from the alarm. Replace the inner filter every third time the outer filter is replaced or as indicated.

  • Air Cleaner Service Maintenance

  • After replacing the filter element or when the fuel tank has run out of fuel, the air must be removed from the fuel system before starting the engine.

  • Removing Air From The Fuel System

  • ENGINE LUBRICATION SYSTEM

  • Checking And Adding Engine Oil

  • Install the dipstick and close the rear door

  • ENGINE COOLING SYSTEM

  • Engine Cooling System Cleaning Procedure

  • Checking the Engine Cooling System Level

  • Removing And Replacing the Coolant

  • ELECTRICAL SYSTEM

  • Battery Maintenance

  • HYDRAULIC / HYDROSTATIC SYSTEM

  • Checking And Adding Fluid

  • Removing And Replacing Hydraulic / Hydrostatic Filter

  • Removing And Replacing Charge Filter

  • Breather Cap

  • SPARK ARRESTOR MUFFLER.

  • Spark Arrestor Muffler Cleaning Procedure

  • TIRE MAINTENANCE

  • Tires wear, damage and pressure

    • Pass
    • Flag
    • Fail
  • All tires should be the same size

    • Pass
    • Flag
    • Fail
  • Tread bars facing the same direction

    • Pass
    • Flag
    • Fail
  • Correct Tire Pressure

    • Pass
    • Flag
    • Fail
  • Tire and rims correct size

    • Pass
    • Flag
    • Fail
  • Rim and tire bead signs of damage

    • Pass
    • Flag
    • Fail
  • Tire bead and rim flange lubricated properly before mounting

    • Pass
    • Flag
    • Fail
  • FINAL DRIVE TRANSMISSION (CHAINCASE)

  • Checking And Adding Oil

  • Removing Oil From The Chaincase

  • ALTERNATOR BELT

  • Belt Adjustment

  • Belt Replacement

  • AIR CONDITIONING BELT

  • Drive belt signs of wear

    • Pass
    • Flag
    • Fail
  • Belt Adjustment

  • Belt Replacement

  • DRIVE BELT

  • Belt Adjustment

  • Belt Replacement

  • LUBRICATING THE LOADER

  • Lubrication Locations

  • Lubricate the following locations on the loader

  • PIVOT PINS

  • Lock nuts are tightened to 34-38 Nm torque

    • Pass
    • Flag
    • Fail
  • BOB-TACH (HAND LEVER & POWER - OPTION)

  • Inspection And Maintenance

  • Levers move freely

    • Pass
    • Flag
    • Fail
  • Wedges move freely

    • Pass
    • Flag
    • Fail
  • Bob-Tach wedges must extend through the holes in attachment

    • Pass
    • Flag
    • Fail
  • Levers must be fully down and locked. Failure to secure wedges can allow attachment to come off and cause injury or death

    • Pass
    • Flag
    • Fail
  • The wedges must extend through the holes in the attachment mounting frame

    • Pass
    • Flag
    • Fail
  • The spring loaded wedge must contact the lower edge of the hole in the attachment

    • Pass
    • Flag
    • Fail
  • All fasteners tight

    • Pass
    • Flag
    • Fail
  • Linkages OK

    • Pass
    • Flag
    • Fail
  • Wedges OK

    • Pass
    • Flag
    • Fail
  • Mounting frame OK

    • Pass
    • Flag
    • Fail
  • Bob-tach OK

    • Pass
    • Flag
    • Fail
  • Welds OK

    • Pass
    • Flag
    • Fail
  • Wedges lubricated

    • Pass
    • Flag
    • Fail
Source: Bobcat